Cost Of Metal Sales

Cost of metals sales

In 2016, the cost of metal sales increased by 15% y-o-y (or by USD 486 million) to USD 3,651 million owing to:

  • Reduction of cash operating costs by 3% y-o-y (USD 92 million);
  • Decrease in depreciation charges by 4% y-o-y (USD 20 million);
  • Change in metal inventories y-o-y (cost increase by USD 598 million) due to the sale of temporary metal stock.
Total cost of metal sales in 2016 USD 3,651 mln

Cash operating costs

In 2016, total cash operating costs decreased by 3% y-o-y (or by USD 92 million) to USD 2,905 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to USD 175 million in terms of cost reduction.

Inflationary growth of cash operating costs (USD 169 million) was partly offset by cost reduction due to sale of foreign assets in 2015 (USD 27 million) and other factors (USD 59 million) including decrease of purchases of metals for resale, raw materials and semi-products.

USD mln 2016 2015 Change
Cash operating costs
Labour 1,145 1,131 1%
Purchases of metals for resale, raw materials and semi-products 555 718 (23%)
Materials and supplies 520 459 13%
Third-party services 170 186 (9%)
Mineral extraction tax and other levies 122 128 (5%)
Electricity and heat energy 101 108 (6%)
Transportation expenses 89 75 19%
Fuel 60 66 (9%)
Sundry costs 143 126 13%
Total cash operating costs 2,905 2,997 (3%)
Depreciation and amortisation 456 476 (4%)
Decrease/(increase) of metal inventories 290 (308)
Total cost of metal sales 3,651 3,165 15%

Labour

In 2016, labour costs increased by 1% y-o-y (or by USD 14 million) to USD 1,145 million amounting to 39% of the Group’s total cash operating costs in 2016 driven by the following:

  • USD 97 million - cost reduction due to the Russian rouble depreciation against US Dollar;
  • USD 111 million - costs increase driven by the indexation of RUB-denominated salaries and wages and the headcount increase primarily at Kola MMC owing to the ongoing downstream reconfiguration program.

Purchases of metals for resale, raw materials and semi-products

In 2016, expenses on the purchase of metals for resale, raw materials and semi-products decreased by USD 163 million y-o-y to USD 555 million.

Decrease in purchased concentrates and matte was driven by lower metal prices (USD 45 million) and lower volume of semi-products purchased by NN Harjavalta for further processing (USD 158 million) owing to increased processing of the Group’s own Russian feed.

This cost reduction was partly negatively offset by the increase in the volume of semi-products purchased by NN Harjavalta (cost increase by USD 37 million) owing to the replacement of a tolling contract with Boliden with a sale and purchase agreement.

Expenses for metals purchased for re-sale to fulfill contractual obligations increased by USD 11 million y-o-y.

Materials and supplies

In 2016, materials and supplies expenses increased by 13% y-o-y (or by USD 61 million) to USD 520 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to cost reduction by USD 26 million.

The increase of the cost of materials and supplies in real terms was driven by the following:

  • USD 38 million – local-currency inflation;
  • USD 49 million – other factors driven by repairs of mining equipment as well as the equipment at Nadezhda metallurgical plant and Kola MMC.

Third-party services

In 2016, cost of third party services decreased by 9% y-o-y (or by USD 16 million) to USD 170 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to cost reduction by USD 13 million.

Other changes in third party services in real terms were driven by the following:

  • USD 19 million - cash cost reduction due to the divestiture of Tati Nickel in April 2015;
  • USD 10 million - decrease in tolling expenses due to replacement of tolling contract with Boliden with a semi-products sale and purchase agreement at NN Harjavalta;
  • USD 26 million - increase in other services, primarily due to inflation.

Mineral extraction tax and other levies

In 2016, mineral extraction tax and other levies decreased by 5% y-o-y (or by USD 6 million) to USD 122 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to cost reduction by USD 11 million.

The increase in cash cost in real terms (USD 5 million) was due to higher cost of mined ore, partly offset by decrease in pollution levies.

Electricity and heat energy

In 2016, electricity and heat energy expenses decreased by 6% (or by USD 7 million) y-o-y to USD 101 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to cost reduction by USD 8 million.

The increase of the cost of materials and supplies in real terms was driven by the following:

  • USD 4 million – increase in energy tariffs owing to domestic inflation;
  • USD 3 million – decrease in expenses primarily due to sale of Tati Nickel in April 2015.

Transportation expenses

In 2016, transportation expenses increased by 19% (or by USD 14 million) y-o-y to USD 89 million, primarily due to increase in metal and semi-products shipment volumes.

Fuel

Fuel expenses decreased by 9% y-o-y (or by USD 6 million) to USD 60 million primarily due to Russian rouble depreciation against US Dollar.

Sundry costs

In 2016, sundry costs increased by 13% y-o-y (or by USD 17 million) to USD 143 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to cost reduction by USD 10 million.

The increase in sundry costs in real terms by USD 27 million was driven primarily by domestic inflation.

Depreciation and amortisation

In 2016, depreciation and amortisation decreased by 4% y-o-y (or by USD 20 million) and amounted to USD 456 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to cost reduction by USD 40 million.

An increase in depreciation charges in real terms (USD 20 million) was mainly due to additions of mining and refining assets in 2016, which was partly offset by impairment of gas producing assets at the end of 2015.

Decrease/(increase) of metal inventories

Comparative effect of change in metal inventory amounted to USD 598 million in terms of increase in cost of metal sales.

This resulted mainly from the accumulation of metal in a temporary stock in 2015 and its consequent sale in 2016.

Cost of other sales

In 2016, cost of other sales decreased by 18% y-o-y to USD 508 million.

Positive effect of Russian rouble depreciation against US Dollar amounted to USD 52 million in terms of cost reduction.

Decrease of cost of other sales in real terms (by USD 56 million) was driven by the following factors:

  • USD 65 million – cost reduction due to sale of non-core assets (primarily Nordavia-RA);
  • USD 22 million – increase in transportation companies expenditures owing to the business expansion;
  • USD 13 million – cost reduction due to other factors.

Selling and distribution expenses

USD mln 2016 2015 Change
Export duties 61 78 (22%)
Staff costs 13 19 (32%)
Transportation expenses 5 8 (38%)
Marketing expenses 7 15 (53%)
Other 7 9 (22%)
Total 93 129 (28%)

Selling and distribution expenses decreased by 28% y-o-y (or by USD 36 million) to USD 93 million. The decline was driven by decrease of export duties by 22% (or by USD 17 million) owing to the cancellation of PGM export duties in September, 2016 as part of Russian Federation WTO accession package.

Further cost reduction resulted from the following factors:

  • USD 6 million – effect of Russian rouble depreciation against US dollar;
  • USD 8 million – decrease in marketing expenses driven by the reduced marketing campaigns in Asia and Europe.

General and administrative expenses

USD mln 2016 2015 Change
Staff costs 376 352 7%
Taxes other than mineral extraction tax and income tax 58 54 7%
Third party services 55 55
Rent expenses 19 19
Depreciation and amortisation 20 19 5%
Transportation expenses 6 4 50%
Other 47 51 (8%)
Total 581 554 5%

In 2016, general and administrative expenses increased by 5% y-o-y (or by USD 27 million) to USD 581 million. The staff costs increased 7% y-o-y (or USD 24 million) driven primarily by salaries revision in line with domestic inflation and higher property tax, up by 7% or by USD 4 million owing to the increase of property, plant and equipment balance.

Finance costs

USD mln 2016 2015 Change
Interest expense on borrowings net of amounts capitalized 403 281 43%
Unwinding of discount on provisions 46 44 5%
Other 4 1 4x
Total 453 326 39%

Increase in finance costs by 39% y-o-y to USD 453 million was driven by cumulative effect of the following factors:

  • Reduction in relatively low interest bearing debt owing to the repayment of a syndicated loan from a consortium of international banks, raised in 2013;
  • Increase of the Group’s floating rate debt cost due to multiple increases of LIBOR rates;
  • Increase of RUB denominated share of loans and borrowings during 2014-2016.

These factors were partly offset by the refinancing of some of the Group’s debt in 2016, which resulted in extending maturity and reducing interest rate margins on some of the Group’s USD denominated debt with floating interest.

Income tax expense

ВIn 2016, income tax expense increased by 41% y-o-y to USD 745 million driven mostly by the increase of taxable profit owing to comparative effect of RUB appreciation against US dollar as of 31.12.2016 versus RUB depreciation as of 31.12.2015. This effect was partly offset by the decline of revenue.

The effective income tax rate in 2016 of 22.7% was above the Russian statutory tax rate of 20%. This was primarily driven by non-deductible social expenses, impairment of financial and non-financial assets, write-offs and allowance for deferred tax assets. These factors were partly offset by the effect of varying tax rates applied on international subsidiaries of the Group.

Income tax expense
USD mln 2016 2015 Change
Current income tax expense 686 506 36%
Deferred tax expense 59 22 3x
Total 745 528 41%
The break up of the current income tax expense by geography
USD mln 2016 2015 Change
Russian Federation 679 490 39%
Finland 5 14 (64%)
Rest of the world 2 2
Total 686 506 36%